Application of circular connector in control system

SHUNKONN has 10 years of experience in the connector industry and is committed to providing superior connectivity solutions.

In the context of the rapid development of intelligent manufacturing and automation technology, control systems are playing an increasingly critical role in modern industry. With the advance of Industry 4.0, there is an increasing demand for efficient, precise and secure control solutions that not only need to process large amounts of data in real time, but also must guarantee operational stability and reliability. Provide efficient power and signal connections to ensure high system reliability and low latency.
SHUNKONN focuses on the research and development of high-performance control systems, and is committed to providing comprehensive connectivity solutions to help customers achieve intelligent upgrades, significantly improve system efficiency, and reduce operating costs. We will continue to promote technological innovation, improve product performance and reliability, help customers succeed in the era of intelligent manufacturing, and lead the future development of the industry.

Requirements for circular connectors in control systems

For control systems, customers may face the following pain points when using circular connectors

Control pain points in the system

Signal integrity problem

In high-frequency or high-speed applications, circular connectors may experience signal attenuation, crosstalk, and reflection. These problems directly affect the accuracy and reliability of data, especially in real-time control systems, where signal integrity is critical and any small signal distortion can lead to system performance degradation or failure.

Electromagnetic interference (EMI)

Circular connectors often do not provide adequate shielding in EMI environments, resulting in external interference to the signal. This electromagnetic interference can seriously affect the performance of the equipment and increase the risk of failure, especially in complex industrial environments, where the impact of interference is more obvious and may lead to system instability.

underdurability
Frequent insertion and removal may result in connector wear, poor contact, or eventual failure. The durability of circular connectors is critical in high-cycle environments. Inadequate materials and design can lead to equipment downtime, increase maintenance costs and affect overall productivity.

Lack of protection
The protection levels of many circular connectors, such as IP levels, may not be adequate for extreme environmental conditions. This lack of protection is particularly serious when it comes to water, dust and corrosion protection, and can lead to equipment failures that affect the overall reliability and operational stability of the system.

Thermal management problem
At high temperatures, connector materials may age or degrade in performance, affecting their long-term reliability. Inadequate thermal management can lead to connector failure, which in turn affects the stability and safety of the entire control system.

SHUNKONN Technology Solutions

As a professional manufacturer of circular connectors, SHUNKONN offers effective solutions to the pain points faced by control systems when using circular connectors:

Product design innovation
Optimized design with materials, advanced electrical design techniques, enhanced signal shielding and filtering measures to ensure signal accuracy and reliability.

Enhanced shielding technique
The shielding design of the connector is improved, the grounding connection is optimized, and the filter is integrated in the connector to reduce the influence of external noise on the signal.

Material and structure optimization
Select highly wear-resistant materials, optimize mechanical design, and perform rigorous durability tests to improve connector life and reliability.

Upgrade of protection
Improve the protection level of the connector, the use of high-performance sealing structure and materials to ensure that the connector has good water, dust and corrosion resistance.

Thermal management design
With good thermal conductivity and heat dissipation design, integrated temperature monitoring sensors prevent overheating and maintain long-term reliability of connectors.

Standardized and modular design
The modular design follows international standards to ensure connector compatibility and simplify system integration.

Simplified installation
Designed with a quick connection mechanism that is easy to operate, user training and operating manuals are provided to improve the ease of installation and maintenance.

Lean manufacturing and supply chain optimization
Optimize production processes and supply chain management to reduce production costs while maintaining high product quality.