Application of circular connector in automatic production line
SHUNKONN has 10 years of experience in the connector industry and is committed to providing superior connectivity solutions.

In modern manufacturing, the efficiency and reliability of automated production lines are key factors for enterprises to enhance their competitiveness. As an important component in automation equipment, circular connectors play an indispensable role. They provide a stable solution for the transmission of power and signals between equipment, ensuring a smooth and efficient production process.

With the continuous progress of industrial automation technology, the requirements for connectors are gradually increasing. Circular connectors, with their compact design and high adaptability, are able to meet the multiple challenges of space, environment and performance in automated production lines. They are widely used between servo drive systems, sensors, robot controllers and other critical equipment, ensuring high-speed data transmission and precise control.

These connectors are often designed to include multiple contact points, significantly reducing contact resistance and increasing current carrying capacity, thus ensuring power and signal stability. In addition, the circular connector has excellent protection capabilities and meets international protection standards (such as IP67), effectively resisting the impact of dust and wet environments, ensuring reliable operation in harsh working conditions.

In automated production lines, the application of circular connectors is not limited to power connections, but also includes signal and data transmission. They can support real-time monitoring and feedback systems to improve the intelligence of the production line. With fast, reliable connections, circular connectors help companies achieve higher productivity and lower failure rates.

SHUNKONN focuses on the development of high-performance circular connectors and is committed to providing customers with innovative and efficient connectivity solutions. Through continuous technological innovation and strict quality control, we ensure the excellent performance of our products in various industrial applications.

In the future, SHUNKONN will continue to promote the development of circular connector technology to support the continuous progress of automated production lines and the wide application of intelligent manufacturing.

Requirements for circular connectors in automated production lines
For automated production lines, customers may face the following pain points when using circular connectors

Pain points in automated production line connections

Undercurrent bearing
Circular connectors in high current applications may not provide the required current carrying capacity, resulting in overheating, performance degradation, and potential risk of failure.

Signal interference
In an industrial environment with serious electromagnetic interference (EMI), the anti-interference ability of the connector is insufficient, which may lead to signal attenuation or distortion, thereby affecting the control accuracy of the device and the reliability of data transmission.

underprotection
Many connectors do not meet the harsh operating conditions in terms of protection levels (such as IP levels), which cannot effectively prevent the intrusion of dust, moisture and chemicals, increasing the risk of failure.

Insufficient durability and life span
In the environment of frequent plugging and high vibration, the mechanical durability of the connector is insufficient, and poor contact or physical damage is easy to occur, shortening the service life of the product.

Inconvenient to connect and disconnect
The design of some connectors may not be humanized enough, resulting in cumbersome connection and disconnection processes, increasing the time and complexity of equipment maintenance, and affecting production efficiency.

Compatibility challenge
The compatibility between circular connectors and different brands and models of equipment may be poor, resulting in problems during system integration, increasing the workload and cost of engineers.

Size and space limitations
In space-constrained automation equipment, connectors that are too large or ill-shaped may lead to installation difficulties and affect the overall layout and efficiency of the equipment.

Installation complexity
For some high-performance connectors, the installation process may require specialized tools or additional technical training, adding complexity and construction time to the project.

High cost
The procurement cost of high-performance connectors may be higher, leading to project budget overruns and increasing the financial burden on enterprises.

Lack of technical support
Customers may lack professional technical support and guidance when selecting and installing circular connectors, resulting in wrong selection or improper installation, which affects system performance.

Product consistency problem
In high-volume procurement, the quality consistency between connectors may be insufficient, leading to differences in the performance of some products, affecting the stability of the overall system.

Frequent replacement requirement
Connector quality problems may lead to frequent connector replacement, increasing maintenance costs and downtime, and affecting production efficiency.

Environmental inadequacy
In extreme temperature, humidity, or chemically corrosive environments, connector materials and designs may not adapt, leading to performance degradation or failure.

SHUNKONN Technology Solutions

As a specialist manufacturer of circular connectors, SHUNKONN offers the following effective solutions to the pain points faced by automated production lines when using circular connectors:

Enhanced current carrying capacity
Using highly conductive materials and multi-point contact technology, our circular connectors ensure stable operation under high current conditions, significantly reducing the risk of overheating and failure.

Excellent anti-interference design
Advanced shielding technology and optimized contact structure are adopted to effectively resist electromagnetic interference, ensure the reliability and accuracy of signal transmission, and improve equipment control performance.

High standard protection performance
Our connectors comply with international protection grades (e.g. IP67) and effectively protect against dust and moisture intrusion, ensuring long-term reliable operation in a variety of harsh environments.

Excellent durability and reliability
The use of high-strength materials and rigorous durability testing ensure stability under frequent insertion and high vibration conditions, extending product life.

Convenient connection and disconnection mechanism
Our connectors are designed with the user experience in mind, providing quick connect and disconnect capabilities, significantly reducing maintenance time, and increasing device flexibility and responsiveness.

Wide compatibility and standardization
Provide a variety of standardized connectors to ensure compatibility with different brands and models of equipment, simplify the system integration process, and reduce maintenance complexity.

Compact design to accommodate space constraints
Optimized for use in space-constrained environments, our circular connectors are small and compact, ensuring flexibility in device layout.

Comprehensive professional technical support
SHUNKONN offers a full range of technical support to help customers make informed decisions when selecting and installing connectors to ensure optimal performance.